TELOS Global has one of the worlds largest hot stamp lines, which gives us the capability of running large hot stamp parts and multiple out dies. We have built our facility to be adaptable to virtually anyone’s process, in order to be able to help off load from any supplier. Our equipment also gives us the ability to build production intent prototype tools as well as new tools for other companies.
Eisenmann Roller Hearth Furnace
Width
Multiple Blanks: 2,650 mm
Single Blank (E.G. Door Ring): 2,700 mm usable width
Weight of Batch
For Smallest Batch, Length 500 mm max. 20 kg
For Batch Length of 1000 mm or longer max. 40 kg
Mass Throughput: max 7,600 kg/hr
Blanks
Material: 22MnB5 (Boron-Mangan-Steel)
Coating: Aluminum Al-Si or Uncoated
Length: 500-2,500 mm
Width: 2,700 mm max
Thickness: 0.5-4.0 mm
Furnace
Effective Heated Length: 40,000 mm
Overall Heated Length: 43,000 mm
Dew Point
Mesa Dew Point Monitoring and Regulatory System
Cosa laser Dew Point Monitoring System
Strothmann Automation
Gantry system at de-stack area to achieve 10 second cycle time, including date stamp & material thickness check
Date stamp and thickness check incorporated into one machine
Compact design to help reduce floor space
Press Load / Unload is transfer rail system to achieve 10 second cycle time
15,000 kn Hydraulic Press
Maximum Pressing Force: 15,000 kn
Maximum Net Retraction Force: 700 kn
Maximum Lifting Force at Return Speed: 200 kn
Slide Size: (L-R x F-B): 4000 x 3000 mm
Bolster Size: (L-R x F-B): 4000 x 3000 mm
Opening Between Housings (L-R ): 4050 mm
Opening Between Guide Bars (L-R): 3850 mm
Opening Between Housing (F-B): 3050 mm
Daylight: 2200 mm
Stroke of Slide: 1200 mm
Minimum Shut Height: 1000 mm
Cimco Water System
Highest Water Flow To The Dies:
Up to 600 gpm (2200 L/m) water flow per die half
Up to 95 psi pressure available
(3) 75 hp VFD pumps (one pump per die half, and one pump for standby)
Recipe and CIMCO programs that can control by flow or pressure
42 deg. F (6 deg. C) supply water temperature to the dies
Laser Bay
Trumpf 8030 5 Axis Laser
Trumpf 7040 5 Axis Laser
TELOS Global Quality Lab
Telos Global has the latest technological equipment that is required for performing all the necessary tests for the hot stamping process.
Olympus Microscope
DSX Series of opto-digital microscopes
Zwick Hardness Tester
Calibration to BS EN ISO 6508-2 and ASTM E18-11 – Data output RS232 – Automatic test cycle with analogue sequence indication – 2 indenters: 1 x 120° diamond cone and 1 x 1/16″ ball
LECO Puck Machine
Capable of both single and dual sample mounting
Zwick Tensile Machine
Z100 THW Allround Line Nominal force 100 kN – Test area (W x H) 640 x 1355 mm – High test speed (0.0001 … 1500 mm/min) right up to nominal force
Ziess CMM with VDMIS 2018
6’x8′ Bed with the ability to do full CMM layouts and capability studies.
Fraunhofer 3MA System
Non-Destructive Testing Equipment
Based on a calibration using destructively determined mechanical technological parameters (for example hardness , residual stress …) 3MA can measure these target values non- destructively.
