• +1 865-426-5215
  • RFQ's Email: Data@telosphs.com

Production

Production

TELOS Global has one of the worlds largest hot stamp lines, which gives us the capability of running large hot stamp parts and multiple out dies. We have built our facility to be adaptable to virtually anyone's process, in order to be able to help off load from any supplier. Our equipment also gives us the ability to build production intent prototype tools as well as new tools for other companies.

Eisenmann Roller Hearth Furnace

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Width 

Multiple Blanks: 2,650 mm 

Single Blank (E.G. Door Ring): 2,700 mm usable width

Weight of Batch

For Smallest Batch, Length 500 mm max. 20 kg

For Batch Length of 1000 mm or longer max. 40 kg 

Mass Throughput: max 7,600 kg/hr

Blanks 

Material: 22MnB5 (Boron-Mangan-Steel)

Coating: Aluminum Al-Si or Uncoated

Length: 500-2,500 mm

Width: 2,700 mm max

Thickness: 0.5-4.0 mm

 

 

 

Furnace                                                                                                     

Effective Heated Length: 40,000 mm

Overall Heated Length: 43,000 mm

Dew Point

Mesa Dew Point Monitoring and Regulatory System

Cosa laser Dew Point Monitoring System

 

Dew Point System
3

Strothmann Automation

Strothmann Automation

Gantry system at de-stack area to achieve 10 second cycle time, including date stamp & material thickness check 

Date stamp and thickness check incorporated into one machine 

Compact design to help reduce floor space

Press Load / Unload is transfer rail system to achieve 10 second cycle time 

 

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strothmann two

15,000 kn Hydraulic Press

Macrodyne Press

Maximum Pressing Force: 15,000 kn

Maximum Net Retraction Force: 700 kn

Maximum Lifting Force at Return Speed: 200 kn

Slide Size: (L-R x F-B): 4000 x 3000 mm 

Bolster Size: (L-R x F-B): 4000 x 3000 mm 

Opening Between Housings (L-R ): 4050 mm 

Opening Between Guide Bars (L-R): 3850 mm 

Opening Between Housing (F-B): 3050 mm

Daylight: 2200 mm 

Stroke of Slide: 1200 mm 

Minimum Shut Height: 1000 mm 

 

Cimco Water System

Highest Water Flow To The Dies:

Up to 600 gpm (2200 L/m) water flow per die half

Up to 95 psi pressure available

(3) 75 hp VFD pumps (one pump per die half, and one pump for standby)

Recipe and CIMCO programs that can control by flow or pressure

42 deg. F (6 deg. C) supply water temperature to the dies

Cimco

Laser Bay

8030 2

Trumpf 8030 5 Axis Laser

7040

 

Trumpf 7040 5 Axis Laser

TELOS Global Quality Lab

Telos Global has the latest technological equipment that is required for performing all the necessary tests for the hot stamping process. 

lab

Olympus  Microscope

DSX Series of opto-digital microscopes

Zwick Hardness Tester

Calibration to BS EN ISO 6508-2 and ASTM E18-11 - Data output RS232 - Automatic test cycle with analogue sequence indication - 2 indenters: 1 x 120° diamond cone and 1 x 1/16" ball

LECO Puck Machine

Capable of both single and dual sample mounting

Zwick Tensile Machine

Z100 THW Allround Line Nominal force 100 kN - Test area (W x H) 640 x 1355 mm - High test speed (0.0001 ... 1500 mm/min) right up to nominal force

Ziess CMM with VDMIS 2018

6'x8' Bed with the ability to do full CMM layouts and capability studies.

Hexagon Absolute Arm 8530 7 Axis Scanner

Polyworks Inspector Premium and Modeler Premium. Ability to perform full CMM layouts and reverse engineering.

Fraunhofer 3MA System

Non-Destructive Testing Equipment

Based on a calibration using destructively determined mechanical technological parameters  (for example hardness , residual stress …) 3MA can measure these target values non-  destructively.

 

 

 

3MA